Are you looking to purchase an affordable CNC router kit to start a small business, or in search of your next smart CNC router machine to upgrade modern manufacturing to industrial automation? Everything will be easier in 2025. You can easily find and buy a series of automatic CNC router tables for every size at STYLECNC, including 2x2 feet (24" x 24"), 2x3 feet (24" x 36"), 2x4 feet (24" x 48"), 4x4 feet (48" x 48"), 4x8 feet (48" x 96"), 5x10 feet (60" x 120"), 6x12 feet (72" x 144"), and custom table sizes for personalized project ideas. STYLECNC is a recognized industry-leading CNC machine brand that provides a wide range of professional CNC routers for every purpose - from woodworking to metal fabrication, hobby to business, home to commercial use, and innovates different features to meet various business needs - from primary 3-axis to rotary 4th-axis, from 4-axis with 180-degree swing milling to 5-axis with 360-degree 3D shaping, and gives you high performance and professional CNC routing experience at a great price - from budget-friendly models to top-of-the-line. Overall, whether you are an expert or a beginner, you can find out the best model with ease to match your budget and business needs from our top picks. Let's take you through all our new automatic router machines and help you save time and money with smart tips.
A CNC wood router is an automatic machine tool for wood cutting, relief carving, drilling & slotting, which works with 2D/3D designed files by CAD/CAM software. A CNC wood router machine is composed of bed frames, spindles, T-slot table or vacuum table, vacuum pump, CNC controller, motor driver, guide rail, rack and pinion, ball screw, power supply, limit switch, collets, tools & bits, and other parts & accessories. The most common types of wood routers include 3 axis, 4th axis, 4 axis, 5 axis CNC woodworking machines. The most used CNC wood router tables include 2ft by 3ft, 2ft by 4ft, 4ft by 4ft, 4ft by 6ft, 4ft by 8ft, 5ft by 10ft, and 6ft by 12ft. A wood router is applied in most popular woodworking plans and projects such as cabinet making, door making, sign making, arts & crafts, furniture making, and home decorations.
An ATC CNC router is a professional CNC machining center with an automatic tool changer kit that can change router bits in the tool magazine automatically instead of manual operation based on different designs for door making, cabinet making, furniture making, sign making, crafts making, home decorations, musical instruments, and other popular woodworking projects. The ATC spindles usually carry tool magazines with 4, 6, 8, 10, or 12 router bits and cutters. ATC kits come with linear ATC kits, drum ATC kits (rotary ATC kits), and chain ATC kits.
A smart CNC router machine is an industrial wood cutting tool kit with intelligent computer numerical controller, which is capable of nesting, feeding, cutting, drilling and grooving all in one machine for custom furniture making. A smart CNC machine works with CAD software to create 2D and 3D layout files, and CAM software then takes the CNC files as inputs, and converts them to G-code manufacturing instructions to control the machine to perform various actions. It drives the gantry to move through the stepper motor, cuts the panel through the tool in the high speed spindle. Smart CNC router kits come in single-process, double-process, three-process, and four-process based on the number of spindles, featuring with single-table, double-table, and moving-table based on the different table structures. In addition, it can be customized and designed to meet your personalized woodworking plans. Smart CNC routing machines make everything easy to create semi-custom and custom cabinets, including kitchen cabinets, mirror cabinets, wardrobes, bathroom cabinets, makeup cabinets, dressing cabinets, storage cabinets, stock cabinets, pantry cabinets. Base cabinets, wall cabinets, tall cabinets, and any cabinet you want can be customized to match your home decor. Moreover, home doors, home decorations, and various home and office furniture are also available to be crafted.
A 4 axis CNC router is an automatic computer-controlled machine tool whose spindle can rotate 180° along the X-axis or the Y-axis to create 3D arc milling and cutting projects, which is based on an ordinary 3 axis CNC machine. A 4th axis CNC router is an automated cutting tool working with computer numerical controller for relief carving and sheet cutting, as well as adding the fourth axis (rotary axis) for 3D cylinders milling.
A 5 axis CNC router refers to a computer-controlled multi-axis machine tool that adds two additional axes to form a five-axis linkage machining on the basis of three coordinate axes. Unlike 3D printers, five-axis machining requires at least three linear coordinate axes and two rotating coordinate axes, which are simultaneously coordinated and processed under the control of the computer numerical control system. A 5 axis CNC machine is composed of Z-axis box body, gantry beam, gantry column, gantry under-frame support, work table, linear ball guide rail, double-turn electric spindle, servo motor and other components. It adopts advanced gantry type table moving structure and has perfect milling technical characteristics. When it works, the five axes move to the tool in the spindle to process around the part to achieve five-axis linkage 3D machining. It is used to cut & mill wood, plastic, foam, resin, gypsum, aluminum, copper, brass, carbonized mixed materials in aviation parts, auto parts, mold making, and model making.
A hobby CNC router kit is a small-size machine tool for hobbyists in home shop and small business. It cuts the parts through the tool path generated by the CAD/CAM software working with the computer and the designed patterns. A hobby CNC machine usually runs with a DSP controller, as well as a user friendly computer numerical controlled system. It has better software compatibility with ArtCAM, CastMate, Type3, UG and other 2D/3D design software. It is designed with desktop, tabletop, or bench top styles, which makes it portable and easy to move. It is used for making signs, logos, numbers, letters, arts, crafts, molds with wood, MDF, bamboo, plywood, acrylic, plastic, foam, aluminum, copper, and brass.
A CNC metal router machine is a type of automatic routing table kit that uses computer numerical controller, high speed spindle, and high hardness router bits for aluminum, brass, copper, iron, steel, and alloy, which works like a CNC milling machine. It has the functions of continuous working after power failure and automatic error correction at the origin. Metal CNC machines offer from 3 to 5 axis, working along at least the X, Y and Z axis based on the complexity of the part. They are used to make a variety of components and molds, which are ideal solutions for metal parts fabrication. You can pause, increase or decrease the speed, adjust the milling depth at any time, and preview the 2D and 3D tool path design, which is convenient for milling different metals.
A CNC stone router is a fully automatic computer-controlled machine tool capable of carving and cutting marble, granite, ceramics, ink-stone, jade, headstone, tombstone, artificial stone, glass, quartz, blue stone, natural stone to make cabinets, arts, crafts, inscription, Buddhas statues & sculptures. A stone CNC machine is compatible with a variety of CAD/CAM design software. It is equipped with professional router bits and a bidirectional tool cooling system to effectively improve tool lifespan. It adopts computer numerical control system to realize 3D dynamic simulation display. It can do stone lettering, relief carving, shadow carving, line carving, stone cutting, and stone hollowing in home improvement, advertising, and industrial decorations.
A 3D CNC router machine is a three-dimensional machining tool kit that is driven by a 3D control system and performs cutting, 2D relief carving, and 3D milling on various substrates. It needs at least three coordinate axes to work, namely X axis, Y axis and Z axis, where X represents the left and right space, Y represents the front and rear space, and Z represents the upper and lower space, thus forming a human visual 3D sense. Add an additional axis on the basis of the three axes, that is, the 4th axis or the 4 axis. The 4th axis is refer to a rotary axis for 3D cylinders. The 4 axis is refer to a swing axis for 180 degrees 3D carving projects. Add two additional axes on the basis of the three axes, that is, the 5 axis CNC milling machine, which can do 360 degrees 3D modeling and cutting works.
A CNC router is a computer-controlled machine tool that can automatically cut, carve, mill, and shape various materials such as wood, plastic, metal, stone, and composites with high precision and speed. Applications range from woodworking, signmaking, molding, and prototyping to metalworking and stonemasonry, enabling intricate detailing and efficiency in both home use and industrial manufacturing. CNC routers come in a variety of popular table sizes, including compact 2x2, 2x3, 2x4, and 4x4 kits with desktop designs for small-scale projects, as well as full-sized 4x8, 5x10, 6x12 tables with gantry structures for large-format and heavy-duty manufacturing.
Modern-day is all about saving your precious time. Precision within the shortest possible time always brings the maximum profit. No matter whether you are a hobbyist or a business owner, when it comes to bringing the sleek professional look while cutting or carving your design on wood or metal, a well-chosen computer-controlled router machine is always the perfect tool to give a go. We know it is never that easy to find the right computer numerically controlled machine tool kit for business automation, especially as a beginner. No worries, with well-categorized segments, STYLECNC has gathered most of the best CNC routers that can easy to get the job done both for a hobbyist and a professional business owner.
Interested? Here begins the discussion.
Why Should You Rely on STYLECNC?
The market is flooded with thousands of precise cutting tools, making it a tough choice to get the desired item you want to have. No worries, STYLECNC is here to be your counsellor.
STYLECNC will provide customers with a variety of practical and inexpensive automatic machine tools. No matter what you think, you can make a final price and service comparison, which brand or supplier will be your ultimate choice, just get free quote from the merchants that fit your plans, you ultimately have to decide on your own needs. We integrate R&D, design, sales, manufacturing and service, and have an all-round 24/7 online & offline service system for pre-sale, in-sale, after-sales service and support. You can buy custom CNC routers with free designs from us. Compared with the local services near you, you can also get door-to-door service from STYLECNC.
A CNC router machine is an automatic routing tool equipped with a professional computer numerical control kit to drive the movement of the X, Y and Z axes, working with CAM software and G-code instructions to control the bit to cut and mill along the tool path generated by the CAD software to remove excess parts on the substrate (such as wood, stone, plastic, foam, metal and composite materials), and create personalized shapes and contours with designed text and patterns.
A CNC router table is a smart workbench kit consisting of all the parts and accessories to build a complete mechanical section of a standard machine tool, which works with DSP, Mach3, Mach4, NcStudio, LNC, OSAI, LinuxCNC, PlanetCNC, Syntec, Siemens, FANUC and more controller systems, performing relief carving, rotary engraving, flatbed cutting, 3D milling on wood, aluminum, copper, brass, stone, glass, PVC, MDF, foam, plastic and acrylic with extreme precision and complexity.
A CNC router kit is a set of components designed to build a computer-controlled router machine, consisting of all required parts including controller, software, operating system, machine frame (bed), spindles, gantry, motor, driver, guide rail, ball screw, power supply, T-slot table or vacuum table, vacuum pump, collet, limit switch, rack & pinion, and additional accessories. Every component works together to automatically complete various tasks such as carving, engraving, cutting, milling, drilling or slotting in wood, plastic, or metal. CNC router kits are popular among hobbyists and small businesses for producing intricate designs or prototypes with precision and automation.
In contrast to handheld routers, CNC routers are automated machine tools that work with computer-programmed instructions, allowing for complex designs in an efficient manufacturing process.
| Brand | STYLECNC |
| Table Sizes | 2' x 2', 2' x 3', 2' x 4', 4' x 4', 4' x 6', 4' x 8', 5' x 10', 6' x 12' |
| Axis | 3 Axis, 4th Axis, 4 Axis, 5 Axis |
| Capability | 2D Machining, 2.5D Machining, 3D Machining |
| Materials | Wood, Stone, Foam, Metal, Aluminium, Copper, Brass, Plastic, Acrylic |
| Types | Hobby Computerized Router Kits for Home Use and Industrial Computer Controlled Router Machine for Commercial Use |
| Software | ArtCAM, Type3, Cabinet Vision, CorelDraw, UG, Solidworks, MeshCAM, AlphaCAM, UcanCAM, MasterCAM, CASmate, PowerMILL, Fusion360, Aspire, AutoCAD, Autodesk Inventor, Alibre, Rhinoceros 3D |
| Controller | DSP, Ncstudio, Mach3, Mach4, OSAI, Siemens, Syntec, LNC, FANUC |
| Price Range | $2,580 - $150,000 |
| OEM Service | X, Y, Z Axis Working Area |
| Optional Parts | Dust Collector, Vacuum Pump, Rotary Device, Mist-Cooling System, Servo Motors, Colombo Spindle |
When it comes to grow your own business or to showcase your creativity, it is essential that you choose the right type of the CNC machine that is only destined to do the thing that you want to be done. In general, automatic computer-controlled router machines are categorized based on the type of axes they come with. Many other sub categories can also be made. Here are some of the popular types that sum it all up.
Mini types, small types, portable types, desktop types, benchtop types, and tabletop types.
Wood router, stone carver, foam cutter, and aluminum milling machine.
3-axis, 4th-axis (rotary-axis), 4-axis, 5-axis, and multi-axis.
The most popular CNC router tables come in feet as 2x2, 2x3, 2x4, 4x4, 4x6, 4x8, 5x10, and 6x12, in inches as 16x16, 16x24, 24x24, 24x36, 24x48, 48x48, 48x96, 60x120, 80x120, and 80x160, and in millimeters (mm) as 4040, 6040, 6060, 6090, 1212, 1218, 1224, 1325, 1530, 2030, 2040. In some cases, customized table sizes for special business needs are available at STYLECNC.
Most hobbyists at home typically choose a small-size 2x3 or 2x4 CNC router table kit that can work on desktop, and most of the craftsmen working on small projects would like to pick a medium-size 4x4 table kit as one should go, while double that size, the most popular 4x8, forms the upper end of what a full-size table kit can be for both small business owners and industrial manufacturers alike. However, some large-format CNC routing table can be customized as you desire, including 5x10, 6x12 and more sizes for those who have special needs.
| Inches | Feet | Millimeters |
|---|---|---|
| 24" x 24" | 2' x 2' | 600 x 600 |
| 24" x 36" | 2' x 3' | 600 x 900 |
| 24" x 48" | 2' x 4' | 600 x 1200 |
| 48" x 48" | 4' x 4' | 1200 x 1200 |
| 48" x 72" | 4' x 6' | 1200 x 1800 |
| 48" x 96" | 4' x 8' | 1300 x 2500 |
| 60" x 120" | 5' x 10' | 1500 x 3000 |
| 72" x 144" | 6' x 12' | 2000 x 4000 |
CNC router machines work with at least 3 axes of X, Y, and Z to get the job done automatically, evolving from handheld routers and digital routers. The X-axis is horizontal, the Y-axis vertical, and the Z-axis refers vertical to the other 2 axis. A computer controller reads G-code or other machine language instructions and drives a tool for motion control. The spindle holds the tool, moves along X, Y and Z axis, following the tool path generated by the software. In the 3-axis machine, the tool is always vertical, and undercuts are not possible. In addition, the 3-axis kit can be equipped with a rotary axis (4th axis) around the X, Y and Z axis, which is known as an automatic lathe machine. It is mainly used for cylinder carving & cutting projects and some 3D projects. A real 4-axis machine has a additional axis, which refers to X-Y-Z-A, X-Y-Z-B, X-Y-Z-C. The 4 axes are linked, which can work at the same time. The 5-axis machine tool comes with 2 additional axes, which together form X-Y-Z-A-B, X-Y-Z-A-C, and X-Y-Z-B-C. Multiple axes can work at the same time. The spindle can be rotated left and right by 180 degrees around. These additional axes allow for shorter project time due to their capability of carving 5 edges of the material simultaneously. The position is determined by a computer. The computer will tell the motors how much to move in each direction. Any location within the work area can be defined by using the method of positioning. The machine can be moved within that space, and the machine is connected to a computer, the computer will tell it where to move. First, the operator should do the tool path creation, the operator uses CAD (Computer-Aided Design) & CAM (Computer-Aided Manufacturing) software to draw the shapes and create the tool path that the machine will follow.
Overall, when you have plans in your mind, what table sizes should be chosen? All depends on your business needs and budget.
CNC routers are typically used across a wide range of industries such as woodworking, sign making, furniture, cabinetry, fixtures, custom millwork, channel letters, model making, joinery, orthotic manufacturing, point-of-purchase (pop), jewelry manufacturing, CAD/CAM instructional, prosthetic manufacturing, educational, solid surface production, prototyping, radius mouldings, aerospace, foam packaging, countertop production, plastic packaging equipment manufacturers, mannequin production, metal working, musical instrument manufacturers, packaging, store fixtures, boat building, extrusions cutting boards, PCB fabricators, safety enclosures, conveyor manufacturers, engraving, pool cues, magnetic, gun stock manufacturers, knife template manufacturing, fan blade manufacturers, pistol grip manufacturers, korbal manufacturers, kneuls manufacturing, artistic carvings, name tags, MDF doors, puzzles in industrial manufacturing, small business, small shop, home business, home shop, school education, hobbyists, and SMBs.
CNC routers can cut and mill a variety of materials such as wood, plywood, MDF, bamboo, foam, plastic, acrylic, stone, aluminum, copper, brass, and other soft metals.
Redwood, cherry, cottonwood, ash, oak, pine, birch, mahogany, poplar, beech, hard maple, walnut, teak, purple heart, tigerwood, hickory, leopardwood, cocobolo, bloodwood, aspen, basswood, alder, yellow birch, red elm, beech, cypress, gum, hackberry, pacific coast maple, pecan, red oak, bolivian rosewood, sycamore, sassafras, white oak, hondura mahogany, black walnut, spanish cedar, african padauk, willow, wenge.
Soft maple, pine, fir, hemlock, cedar, spruce, redwood.
MDF, OSB, LDF, plywood, masonite, particle board, melamine.
ABS, PVC, PET, polyethylene, polycarbonate, polypropylene, polystyrene, cast and extruded acrylic, uhmw, phenolic, luan, vhmw, hdpe, mica, acetate, sintra, lucite, marine PVC, nylon, lexan, wood plastic, solid surface materials.
Tombstone, granite, natural marble, milestone, jade, artificial stone, bluestone, sandstone, ceramic tile.
Copper, brass, bronze, aluminum, honeycomb aluminum, mild steel, stainless steel.
Sign foam, polyethylene, polyurethane, polystyrene, EVA, styramfoam, urethane, precision board, foam rubber, silicone rubber.
PCB, ren board, fiberglass, vinyl coated panels, machinable wax, mat board, butter board, gypsum, magnetic rubber mats, composites, leather, wood veneers, mother-of-pearl, delrin, rubber, modeling clay.
Thinking it's time to ditch the handheld router and go an automatic CNC machine? It's a good idea, but you should keep your budget in mind because you'll see massive differences in price depending on the models and features you choose. A handheld router starts at just $100, while the lowest-priced CNC routers you can buy today go for a whopping $2,000.
DIY CNC router kits start at less than $1,000 and go up, depending on your choice of hardware (including various parts and accessories) and software (including operating system and controller program). These build-it-yourself kits are popular with CNC hobbyists and enthusiasts.
Most entry-level CNC routers are picked up from $2,380 to $5,080 with a small-sized workbench, which is perfect for beginners on a budget. These beginner-friendly machine tools are affordable and popular in home shops and small businesses.
Full-size CNC routers typically have higher performance with a large-format table kit for greater machining range, but they also cost more, going for well over $6,780.
High-end professional CNC router tables cost anywhere from $3,280 to $18,000 for commercial use, depending on the machine's features and capabilities. While many of these models come with steep price tags, they offer performance that's unmatched by ordinary models.
Industrial CNC router machines are pricey, ranging from $16,000 to $150,000 with an automatic tool changer, an automatic feeder, 4th rotary axis, multiple axes, or some other options. These expensive machines are typically used by large enterprises and industrial manufacturers.
A variety of parts, table sizes, features, durability, performance, quality, assembly, and optional accessories determine the overall cost of these computer programming machines. Manufacturers and brands differ in customer service and support, which will result in different costs.
If you are shopping overseas, different destination countries will result in different tax rates, shipping costs and customs clearance fees, which will also affect the final price. Everything depends on your business needs.
| Types | Minimum Price | Maximum Price | Average Price |
|---|---|---|---|
| Wood | $2,580 | $38,000 | $5,670 |
| Metal | $5,000 | $23,800 | $7,210 |
| Foam | $6,780 | $180,000 | $11,280 |
| Stone | $2,800 | $33,800 | $6,510 |
| Nesting | $9,000 | $56,000 | $15,230 |
| 3 Axis Types | $2,380 | $22,800 | $5,280 |
| 4th Rotary Axis Types | $2,580 | $25,980 | $6,160 |
| 4 Axis Types | $22,800 | $37,800 | $26,120 |
| 5 Axis Types | $80,000 | $150,000 | $101,200 |
A computer-programmed CNC kit is built with machine bed frame, X, Y table (T-slot table or vacuum table), spindle, gantry, ball screw, guide rail, vacuum pump, driver, motor, controller, operating system, software, collet, rotary 4th axis, limit switch, power supply, rack and pinion.
The best machine tool kits are built on the brand and quality of the core hardware, and what software is used.
A spindle is the core part of a CNC machine for high-speed cutting, milling, carving and drilling. A computer-controlled machine tool typically comes with a high-performance spindle to work. The high-speed rotation of a spindle can produce a lot of heat. Failure to dissipate the heat in time will reduce the service life of the spindle, and in severe cases, the spindle will be burned. Therefore, a spindle usually uses water or air cooling system to dissipate heat.
The higher the hardness of the material, the lower the speed of the spindle. Harder materials need to be ground slowly - if the speed is too fast, the router bit will be broken. The higher the viscosity of the material, the higher the speed of the spindle, which is for some soft metals or man-made materials. The diameter of the tool used in the computer-controlled machine tool is also an important factor in determining the spindle speed. In fact, the diameter of the tool is related to the material. The larger the tool diameter, the slower the spindle speed. The determination of the spindle speed also depends on the purpose of the spindle motor. It can be seen from the spindle motor power curve that when the rotation speed decreases, the output power of the motor also decreases. If the output power is low to a certain extent, it will affect cutting and have a worse impact on the service life of the tool. Therefore, when determining the rotation speed, attention should be paid to ensuring that the spindle motor has a certain output power.
The high-power machinery requires the bed frame to be precise and stable when working. Therefore, long-term high-power machining should use the casting body to ensure its accuracy and stability.
There are many types of CNC (Computer Numerical Control) controllers used in industrial automation. G-code-based controllers use a pre-programmed sequence of G-code commands to control the machine tool. PLC (Programmable Logic Controller) controllers offer flexibility through custom programability. Motion control systems, which use advanced algorithms to control the movement of the machine axes. PC-based CNC controllers run on a PC and offer advanced features and customization. Embedded CNC controllers are integrated into the machine and offer compact and efficient control solutions.
This controller is actually a computer, so as long as the machine starts working, the computer can immediately perform other typesetting job, especially when working for a long time, the advantages are particularly obvious. The mostly used controllers include DSP, Mach3, Ncstudio, OSAI, LNC, and Syntec.
Ball screw and guide rails are also important parts. High quality ball screw and guide rails are the guarantee of machining precision and performance when the machine is used for a long time.
The table kit is typically divided into the table top of aluminum profile (T-Slot fixturing table) and the table top of vacuum adsorption. The work piece on the T-Slot table needs to be fixed manually with rivets, while the vacuum table can automatically fix it. Relatively speaking, the vacuum table can save time and be firmer. The structure of the vacuum adsorption table is mainly composed of a vacuum pump and a high-quality electric board, so compared to the T-Slot table, the vacuum adsorption table is relatively more expensive.
The vacuum adsorption table can be divided into 6 partitions or 8 partitions for vacuum adsorption, and the adsorption capacity can be enhanced by the partitioned vacuum adsorption table. When we need to cut woodworking panels, we now place the panels on the table, then open the vacuum suction valve, and the panels are directly fixed to the vacuum suction table. It is mainly suitable for large-area flat panel machining.
The CAD/CAM software includes free version, cracked version, or paid version, all depends on your requirements. The mostly used software includes Type3, ArtCAM, Aspire, AutoCAD, Cabinet Vision, CorelDraw, UG, Solidworks, PowerMILL, and Fusion360.
The operation has always been a concern for many prospective customers. In everyone's impression, it's a fully automated machining equipment to make accurate cuts, and difficult to operate this high-precision computerized router machine. So many people retreat before they understand and learn, fearing that they won't be able to use. In fact, CNC routing is a very complicated and cumbersome operation. As long as you learn it with your heart, it is easy to use for beginners, and there is nothing difficult to understand.
Now STYLECNC will introduce the 5 operation steps in details as your reference.
1. Turn on the power of the control computer and monitor, and start the software
2. Press the power switch.
3. Turn on the spindle motor cooling water pump and check the cooling water flow.
4. If the machine is turned on for the 1st time today, depress the handle of the lubricating oil injector once, and add lubricating oil to the lubricated part.
5. Perform the mechanical origin return operation in the software, and eliminate possible collisions before the operation.
6. Manually move each feed axis 1 to 2 back and forth within the full stroke.
1. Place the cushion material in the center of the workbench.
2. Place the workpiece to be processed on the mat.
3. Use at least 4 sets of pressure plates to fix the workpiece on the worktable.
4. Is the workpiece clamped securely?
5. Find the edge and set the workpiece origin:
5.1. Move the spindle along the feed axis that accurately sets the origin until the tool will touch the workpiece.
5.2. Start the spindle.
5.3. Switch to single-step movement with step size 0.01mm or 0.05mm.
5.4. Move in the 1st step until the rotating tool touches the workpiece. At this time, a slight noise will be heard.
5.5. Zero the workpiece coordinates of this axis or record the current machine coordinates.
5.6. Move the axis to move the tool away from the workpiece, and pay attention to confirm that the moving direction is correct.
1. Disconnect the power to ensure that the spindle motor stops.
2. Move the spindle to a position where it is easy to change the cutter, and place the soft material directly under the cutter to avoid damaging the cutting edge when the cutter falls.
3. Fix the spindle with a small wrench, and turn the chuck nut clockwise (viewed from top to bottom) with a large wrench, taking care not to hit the cutting edge with the wrench.
4. If you need to replace the chuck, unscrew the chuck nut and replace the chuck to remove foreign objects in the machine chuck and chuck nut.
5. Check whether the cutting edge of the router bit to be clamped is intact.
6. Install the collet and nut on the spindle.
7. Insert the bit to be clamped into the hole of the chuck, as far as possible according to the actual situation (but the cylindrical part of the bit cannot be fully inserted), and tighten the nut by hand. This step cannot be reversed from the previous step: do not insert the bit before installing the nut on the spindle.
8. Tighten the nuts with 2 wrenches, being careful not to use too much force, and also being careful not to hit the cutting edge with the wrench.
9. Confirm that the wrench is away from the spindle, and turn on the power.
10. Set the bit again and set the Z coordinate of the workpiece origin.
1. Confirm the following work:
1.1. The bit is firmly clamped.
1.2. The workpiece origin is set correctly, especially the Z coordinate of the workpiece origin after tool change.
1.3. Workpieces are clamped firmly.
1.4. The NC program is loaded correctly.
2. Adjust the feedrate override to about 30% in the software and start programming.
3. After confirming that there is no abnormal operation, adjust the feedrate override to the normal value.
4. Someone must be on duty during operation.
1. Return to the mechanical origin.
2. Remove the bit and the chuck nut is allowed to stay on the spindle.
3. Turn off the machine.
4. Turn off the computer, this step cannot be reversed with the previous step.
The installation and operation of bits is a very important job for accurate cuts. If the bits are not installed correctly, it will not only increase the wear of the bits, but also cause inaccurate accuracy and difficulty in CNC routing. Therefore, sufficient attention must be paid.
STYLECNC summarizes the following methods to install router bits & tools correctly.
• Before installing the tool, check the wear of the bit first. If there are defects such as chipping or severe wear, replace the bit with a new one or use it after it is repaired to make accurate cuts.
• The relevant surface must be cleaned and wiped clean before installation, and the gasket and hole burrs must be carefully removed to prevent dirt and burrs from affecting the accuracy of the tool installation position.
• When clamping the tool with a washer, the 2 ends of the washer must be as parallel to each other as possible. If it is found that the bit is skewed after installation, the position of the washer should be adjusted to minimize the cumulative error of the washer. Until the bit does not shake after driving.
• Straight shank milling cutters are usually installed with spring chucks. When installing, tighten the nut to make the spring sleeve shrink radially to clamp the shank of the milling cutter
• Installation of taper shank milling cutter: When the size of the taper shank of the milling cutter is the same as the taper hole at the end of the spindle, it can be directly installed in the taper hole and tightened with a tie rod. Otherwise, use transitional taper sleeves for installation.
• After the tool holder is inserted into the spindle, tighten the bit with the tightening screw. It should be noted that the direction of rotation of the bit must be consistent with the thread direction of the tie rod, so that the thread of the tie rod and the milling cutter can be connected more tightly during rotation, otherwise the milling tool may come out.
• Without affecting the routing, try to make the bit as close to the spindle bearing as possible, and make the hanger bearing as close as possible to the bit. If the bit is far away from the main bearing, a rack bearing should be installed between the spindle bearing and the milling cutter.
• When installing the bit, the key should not be removed. Because there is no key on the cutter shaft, if there is uneven force during milling or under heavy load cutting, the bit tends to slip. At this time, the cutter shaft itself bears great radial resistance and resistance, which will easily cause the cutter shaft to bend, and damage to the fixing gasket.
• After the bit is installed, check all the related washers and nuts again to prevent loosening. And use a dial indicator to check the radial jump or end jump of the bit to see if it is within the allowable range.
• After the tool axis shaft is removed, it should be hung on the rack to prevent the tool axis shaft from bending and deforming. Under special circumstances, when it needs to be stored horizontally, wood chips or soft items should be used to pad it to prevent scratches and deformation.
Considerable aspects are many when it comes to choosing the right CNC kit for your desired need. For example, a hobbyist can do the woodwork with a small or mid-sized Computer-controlled router, whereas a professional business owner will opt for larger or multiple machines.
Whatever may be the reason, here are the top 5 aspects that will always help you to find the perfect machine for your desired application:
Yes, not everyone demands to have a heavyw8 machine to do woodwork. Unlike professional business owners, a small or mid-sized machine can do it all if you are an enthusiast wood engraver. With proper care and maintenance, it is possible to get a long time service even from a smaller item.
But if you are a business owner who needs to perform heavy wood carving every single day, heavy-duty items are always recommended.
Almost all computer-controlled machines come with a complex assembly process. Therefore, it is more than necessary that you know how to assemble all the parts of the machine. In any case, if you think that it is none of your business to do the assembles, a professional mechanic will come as a good help.
Not necessarily a Computer Controlled router will always cut wood. Some of the affordable machines can bring excellent designs on plastic or aluminum. Heavy-duty machines are better for hardwood and hard metals.
It is thus always recommended that you always consider the material to cut and in accordance with the type of the material, you buy the right machine.
Nowadays, some modern machines come with laser engravers, which can make the design even more apparent. Therefore, it is always recommended that you check such additional features to get the maximum production output.
We can suggest you a thousand things to check before buying a computer-controlled machines. But without affordability, everything is just vague inclusion.
Do a little research about the machines that are working great within your budget.
In the use of a CNC routing machine, you may be troubled with a variety of problems. How to determine why the machine does not work as expected? Let's list different problems and explain how to resolve them.
Alarm Failure
Over-travel alarm indicates that the machine has reached the limit position during operation. Please check according to the following steps:
• Whether the designed graphic size exceeds the processing range.
• Is the connection line between the motor shaft and the screw loose? If so, tighten the screws.
• Are machines and computers well grounded?
• Does the current coordinate value exceed the value range of the software limit?
Overtravel Alarm Released
When overtravel, all motion axes are automatically set in jog state, as long as you keep pressing the manual direction key, when the machine leaves the limit position (that is, out of the overtravel point switch), the connected motion state will be restored at any time.
Pay attention to the movement when moving the workbench The direction must be far away from the limit position. The soft limit alarm needs to be cleared to X, Y, Z in the coordinate setting.
Non-Alarm Failure
• Insufficient repetitive processing accuracy, please check according to the 2nd item of the 1st unit.
• The computer is running and the machine is not moving. Check the connection between the computer control card and the electrical box. If it's loose, plug it in and tighten the set screw.
• When the machine cannot find the signal when returning to the origin, check according to the 2nd unit. The proximity switch at the origin is out of order.
Output Error
• If there is no output, check the connection between the computer and the control box.
• Check if the space in the routing manager settings is full and delete unused files in the manager.
• Are the signal cable connections loose? Are the lines connected properly?
Routing Failure
• Are there any loose screws in various parts?
• Is the tool path you are processing correct?
• Is the file too large?
• Increase or decrease the spindle speed to adapt to different materials (usually 8000 to 24000).
• Loosen the tool chuck, turn the tool in one direction and clamp it, and put the bit upright, so as to avoid the routing object is not smooth.
• Check the tool for damage, replace it with a new one, and start working again.
Maintenance is a good part to consider when you really want to get a long time support out of your kit. With an experience of over 10 years in this manufacturing field, and thousands of sales and after-sales of CNC routing, STYLECNC has summarized some experiences and hopes that those users who own computerized router kits can do correct daily care and maintenance.
Spindle - Core Parts
• Provide reliable lubrication adjustment.
For the spindle with oil-air lubrication, reliable and stable lubrication conditions should be provided. The lubricating oil injected into the oil-air lubricator needs to be filtered to avoid mixing of impurities and mixing of oil types. Regularly observe the amount of oil and add oil to avoid oil cut, and clean the filter element and filter screen regularly.
• Provide reliable cooling conditions.
The cooling methods of high-speed spindles include water cooling and air cooling. Water cooled spindles need to regularly check the use of coolant and supply them in time. Air cooled spindles need regular maintenance of the spindle air cooling system to avoid malfunctions.
• Follow the manual instructions to standardize the operation.
The operator should have a basic understanding of the selected spindle and accessories, including the spindle's rated power, speed and other requirements, so that it does not exceed the rated power operation. Overload operation may cause damage to the spindle, resulting in higher maintenance costs. Therefore, before using the spindle, be sure to read the manual carefully and perform standard operations.
CNC Controller Box
According to the dust in the working environment, clean the dust in the controller box regularly and timely.
Note: The power must be cut off, and the operation can only be carried out after the inverter has no display and the main circuit power indicator light is off.
The inside of the computer should be cleaned. Excessive dust in the electrical box may cause the wire joints to ignite and cause a fire. Excessive dust in the computer will cause the computer to malfunction and signal errors will cause the machine to be misaligned.
Transmission Parts
The transmission parts include the guide rail rack and ball screw. Whether it is a rack machine or a screw machine, after using the machine every day, be sure to clean up the dust from all parts of the machine. The machine with automatic pump oil lubrication will automatically oil, check the guide is there any oil in the rack and screw part? It takes 3-5 days to manually pump oil once installed with a manual oil pump. For manual oiling machines, it is necessary to manually lubricate the guide rail rack and screw rod every 3-5 days.
Note:
The guide rail and rack must be maintained with engine oil. The screw part should be greased with high speed. If the working environment temperature is too low in winter, the rods and polished rods (square rails or circular rails) should be washed and cleaned with gasoline first, and then oil is added, otherwise it will cause excessive resistance in the transmission part of the machine and cause the machine to dislocate.
Motor Drive
At present, the drive motors of CNC machines are divided into stepping motors, hybrid servo motors, and pure servo motors. If abnormal noise is found in the machine during daily work, it must be shut down in time. Run the machine manually to find the source of the noise, and then contact the maintenance personnel or the manufacturer to repair or replace the motor in time.
When choosing a CNC router for sign making, cabinet door making, home decorations, arts and crafts, aluminum milling and cutting, as well as some popular woodworking projects, you always want the cheapest and best that can meet the needs of your business within your budget. As an option for you, we have been committed to providing customers with professional CNC routers, extraordinary shopping experiences, and excellent expert service and support. Whether our product quality is up to standard and the service is professional, this cannot be evaluated by ourselves alone, but the reviews and testimonials from our real customers is the best reference. Here are a few words that we collected from our transacted customers through objective surveys.
